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The output of this production line is 5 tons per hour, and the following are the main features of the project design:
(1) According to the actual and project equipment requirements, the equipment installation and positioning of this production line adopts segmented positioning and modular PLC automatic control. The equipment needs to be arranged and wired according to the size and characteristics of the workshop to ensure the rationality of the equipment. The compact layout of workshop equipment and spacious space have been achieved, achieving the economic and aesthetic design effect of modern production workshops;
(2) All production processes consider energy-saving design and thermal energy recycling, greatly reducing energy consumption and saving more than 35% energy compared to equipment in the same industry. At the same time, the cleaning water used for fruit pre-treatment is considered to be recyclable to a certain extent; Waste materials such as fruit residue are directly discharged from the production workshop through a spiral conveyor system. Collect a small amount of concentrated steam online to maintain an environmentally friendly production environment in the workshop;
(3) During the production process, the entire process design and pipeline connection layout have taken into account the preservation of the original natural aromatic components of the product. The hot and cold processes and material transfer are completed in a short time and distance, effectively preventing the loss of flavor substances caused by thermal reactions; At the same time, it also reduces the quality damage caused by oxidation reactions of raw materials at high temperatures.
A. Tomato pre-treatment system |
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Machine Name |
Capacity |
Quantity |
Technical Parameter |
Bubble cleaning machine |
5T/H |
1 |
Stainless steel 304, imported food grade engineering plastic or stainless steel 304 mesh belt lifting, bubble cleaning, and spray cleaning during the lifting process. Motor power: 4.5KW Processing capacity: 5 tons/hour |
Tomato Picking Machine |
5T/H |
1 |
Stainless steel drum type sorting machine, overall conveying, self rotating and revolution. Manual inspection platform, stainless steel bracket, stainless steel anti slip pedal, and stainless steel guardrail. Motor power 3KW, processing capacity: 5 tons/hour |
Tomato Crushing Machine |
5T/H |
1 |
tact with the material, with adjustable crushing particle size, is a specialized equipment for tomato crushing. Motor power: 7.5KW Processing capacity: 5 tons/hour |
Buffer Tank |
1000L |
1 |
Volume 1000L, made of 304 stainless steel overall, equipped with high and low liquid level control, and polished internal and external welds |
Double channel beater |
5T/H |
1 |
Made of stainless steel 304 material. Imitating Italian technology, vertical structure, dual station, top speed 960RPM, mesh diameter Φ 1.5mm secondary speed 1400 RPM, mesh diameter Φ 0.6mm. High pulp yield, achieving separation of pulp, skin, and seeds. Motor power: 18.5KW Processing capacity: 5 tons/hour |
B. Tomato sauce vacuum concentration system |
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Machine Name |
Capacity |
Quantity |
Technical Parameter |
Vacuum concentration system |
5T/H |
1 |
Maximum evaporation capacity: 5000KG/H The part in contact with the material is SUS304 Stainless steel steam consumption: 1000KG/H Pressure: 10Bar Circulating cooling water: 200 tons/H Water inlet temperature<20 ºC Power 45KW temperature 38-42 ºC Inlet temperature of condenser 20 ºC All stainless steel control cabinet |
1000L concentrated sauce temporary storage tank 380V 50Hz stainless steel concentration control system |
C. Tomato paste sterilization filling system |
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Machine Name |
Capacity |
Quantity |
Technical Parameter |
UHT casing sterilization machine |
1T/H |
1 |
Capacity: 1T/H Equipment power: 25KW |
Single head sterile large bag filling machine |
Single-head |
1 |
Liftable filling head, automatic lifting and lowering human-machine interface control according to weight setting, real-time display and control of weight Applicable specification: 220KG Power: 5KW Steam consumption: 10KG/H Independent control system |
The above are only some machine parameters for the production line. Please consult us for details. |
If you need further information, welcome to contact us freely!